Four Of The Most Common Reasons For Cone Crush Failure

Posted on: 26 December 2014

In an industrial mining or agricultural setting, cone crushers provide a valuable service that is hard to match by any other piece of machinery. While these powerhouses do a lot of heavy lifting, it is all too easy to neglect the care that they really need and find yourself reaching deep to pay for costly repairs or replacement. Here are four of the most common reasons cone crushers will see an untimely failure in their operational components.

1.Misuse of the Machine for the Wrong Purposes

Each cone crusher model is designed for a certain purpose. For example, you would not use a small cone crusher, designed for agriculture feed purposes, during a mining operation as it would start to wear out rather quickly. One of the biggest mistakes you can make is to use your cone crusher with the wrong type of materials.

2. Lack of Proper Maintenance

It is no secret that any type of industrial equipment should have the appropriate maintenance. However, it is easy to skimp when it comes to daily tasks, such as ensuring pressure settings are correct every day and cleaning the machine at night to prevent settling. Not tackling common daily maintenance tasks may be okay from time to time, but the more often it occurs, the more likely it will be you see untimely failure.

3. Unstable Support for the Base of the Machine

The cone crusher s in a constant balancing act to maintain an even flow of material. When the material you place inside is already heavy enough, the last thing that you want to do is tax the system by placing the base on uneven ground or a base that does not offer stability.

4. Improper Loading Techniques

When you load your cone crusher with material, it is a common mistake to always drop in a load at one side. It is best to evenly distribute the material as this will help to alleviate too much pressure on one area of the crushing plate or manganese inside, which will wear the material down in one area.

5. Operating with Thin Liners

The liner inside of your cone crusher is designed to protect inner plates from wear from the constant flow of feed or material. Running these too thin before replacement can be detrimental to the life of your cone crusher as it allows for close contact of grinding material against metal components.

With the right care during operation and maintenance, you could see your cone crusher investment be one that lasts you for many years down the road. Make sure you do your part to get the most from this valuable piece of equipment in your agricultural or industrial setting.